Monday 16 November 2009

Issues to date.

Thought i would just add a little section to cover a few problems that i have so far found with the build:-

Brake light switch mounting plate missing - this was not welded to the chassis during production (maybe the welder miss placed this, or had decided to use it to prop up a wobbly bench, who knows?!) To over come this a Rivnut was fitted to bolt the swtich, brass T piece too. fairly easy to over come.

Hand brake plate in the center of the chassis with the 2 holes in for the cables is the wrong gauge - The angle thickness according to westfield should be 10swg (3.2mm) but a bit of 4swg (5.8mm) angle had found its way onto my chassis, (the welder was having a bad day so it seems?) so by the time you added the paint thickness it came up at 6mm, this causes a problem as the mounts on the cables do not pass through far enough to allow them to be clipped in. to over come this i had to get hold of a 26mm drill bit, and drill out the holes in the bracket about halfway through the material to create a recess for the cables to sit in, and pass through enough to fit the clips.

Steering rack brackets out of alingment - a common issue it seems, where the bracket centers are to wide enough to allow the steering rack rubbers to fit within the mounts. to over come this, some of the rubber was cut away from from the passenger side mount.

Paint quality - This in general i have found to be pretty poor. i am currently on my second set of wishbones on the rear, second set of headlight brackets, the engine mounts to the chassis i ended up having re coated myself as i have been getting fed up with sending parts back to westfield. Now the bit that really concerns me, is that when the paint has flaked off the parts, none of these parts have actually seen the inside of a blast cabinet, let alone a single grain of shot blast media. as the paint flakes off it reveals unblasted rusty metal, which means the paint has nothing to key to. Now i only bring this up because if you looked in the brochure for the chassis kits, westfield actually charge you extra for 'grit blast and epxoy coating of chassis and wishbones' when clearly none of the parts have been blasted, so i feel this is little bit naughty if the grit blasting hasn't been done when they are charging you for it?? and obviously if the parts have been blasted the piant would stay on?! Just some thing to bear in mind!!

Modified steering column wrong length - this was sent back to westfield for them to modify FOC, when returned to me it turns out the the column is about 50mm too short, this means another part needs to be sent back, now after seeing that Graham during his build has asked for just a plain splined end so he could get his modified his self, i thought this would be easier for me as i could do it myself. After a chat with the guys at westfield, they refused to send me the splined section, and denied suppying Graham with just the spine. it would have just saved a lot of time and hassle if i could do it myself

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