Tuesday 24 November 2009

Hand brake system





Sorry for the poor picture quality.

With the diff and hubs all fitted the handbrake was next on the agenda, once i had sorted out the mouting bracket issue for the cables ( see previous post under 'issues to date' ) the rest of the job was fairly easy, the cables were fitted through the bracket and clipped in and then run to the brake calipers, a bit of spare coolant pipe was cable tide around the cables to provide protection where they come into contact with the lower wishbone.

The lever was then bolted up onto the mount at the rear which is pre-fitted to the chassis and the front holes were lined up with the brace in the chassis which i needed to drill through to bolt the lever up, to get the hole positions to be able to drill through from the passenger side of the car i took a few measurements and with the aid of a plumb line some pilot holes were drilled which were pretty close to where they needed to be, once happy i then opened up the holes to 8.5mm, now the manual says to drill these holes to 6mm but i prefered to use the bigger bolts, now to get a flush finish within the passenger side of the trans tunnel i then counter sunk the holes to allow the bolts to sit nice and flush, that way i get no horrible lumps in the carpets. then the spacers were fitted and every thing was bolted and connected up nice and tight.

Now reading a few others blogs, it appears that in some cases the cable that connects the 2 cable ends to the lever has been to long, meaning that when the hand brake was applied the cable was not able to fully apply the hand brake tightly, meaning that they have had to shorten this cable, luckily it seems that i dont have this issuse and still have plenty of adjustment left to tighten the cable if needed.

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